Volume-1 ,Issue 3, October-2025

With the ability to create patient-specific implants, prosthetics, surgical models, and tissue-engineered constructions, additive manufacturing, also known as three-dimensional (3D) printing, has become a game-changer in the medical field. The field of personalized healthcare has grown as a result of the integration of advanced materials, including as polymers, metals, ceramics, and bioinks, with a variety of printing processes, including FDM, SLA, SLS, and EBM. Artificial intelligence and automated process monitoring have further improved accuracy, repeatability, and quality control while guaranteeing adherence to legal requirements. Orthopedics, dentistry, craniofacial restoration, medication delivery, and tissue engineering are among the medical applications that show promise for enhancing clinical results and facilitating intricate, personalized treatments. Dimensional inaccuracies, material variability, process instability, and regulatory obstacles are still problems despite tremendous progress. Future healthcare could be smarter, more effective, and patient-centered thanks to the confluence of completely autonomous 3D printing systems, digital twins, and point-of-care manufacturing.

Keyword: 3D printing, additive manufacturing, medical applications, bioprinting, personalized healthcare, automated process monitoring.